Glass Packaging
Close your pack to melt gaps and protect your people.
Cerrion's AI Agents are purpose-built for glass production to keep your operations running and your operators protected, catch quality issues at the source, and stop waste before it accumulates.
Turnkey solutions
Out-of-the-box solutions for your biggest production losses
Each solution combines proven detections across the line with the alerts, automated actions and insights needed to eliminate the underlying loss.
Hot End
Act on fires, stray gobs and section jams before they lead to safety incidents, equipment damage or downtime. Deploy proven detections from the shear platform to the stacker.
Out-of-the-box industry-specific capabilities:
- 20+ proven, out-of-the-box detections covering the IS machine, hot end transport, shear platform, chute and basement, from delays in gob delivery to malformed bottles to fires.
- Out-of-the-box integrations with the most common IS machines for closed-loop actions such as section stops, specific rejects and much more.
Cold End
Act on jams, transport issues and defects across your cold end before they lead to downtime or reach your customers. Deploy proven detections wherever they create value, from the lehr to the palletizer.
Out-of-the-box industry-specific capabilities:
- 10+ proven, out-of-the-box detections that cut cold end dumps by up to 50% and prevent up to 90% of quality escapes, such as buffer overflows, fallen bottles and chipped finishes.
- Direct integration with cold-end messaging systems and phone based alerting.
How it works
Every solution comes with the full Cerrion platform
add detection
ModelSelect
Add actions
- Sound Alert
- Machine Section Stop
- Permanent Reject
- Screen Alert
- Teams Message
- Product Reject
8 more
Deploy out-of-the-box AI around your key issues.
Define target production outcomes, choose from pre-built agents or tailor your own and immediately detect and attack your production challenges.
Detects
JamMachine stopped
Stacker A-1Alert triggered
Sound AlarmCrash prevented
24 min downtime savedAct before production issues become losses.
Cerrion can integrate with your PLC, allowing AI Agents to go beyond alerts and trigger automated preventive responses directly on the shop floor.
Analytics
Anomaly occurrences by region
- 30
- 25
- 20
- 15
- 10
- 5
- 0
- Conveyor
01-04 - Section
01 - Section
03 - Section
06 - Section
02 - Section
08 - Tunnel
start - Tunnel
entrance
Prevent issues from happening again.
Cerrion’s intelligence turns detections and videos into actionable insights and RCA, enabling your teams to prevent the same production issues from recurring.
Production outcomes
Built around measurable production outcomes
Each AI Agent targets a specific goal, driving measurable improvement across key outcomes.
Downtime Reduction
AI Agents that detect issues as they emerge and act before they escalate into unplanned downtime.
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Safety Risk Reduction
AI Agents that detect safety hazards in real time and act before your team or assets are put at risk.
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Quality Escapes Prevention
AI Agents that catch defects at the point of production and reject or stop the line before defective products reach your customers.
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Waste Reduction
AI Agents that detect issues the moment they occur and act before waste and costs pile up.
Discover moreSuccess stories
Glass manufacturers running Cerrion today
See how leading global manufacturers have transformed their production lines with Cerrion AI Agents.
6x+Annual ROI
“It is very helpful to have a system that records every single problem on the line. I use it to check what has happened when I was not there. Especially with inexperienced operators, we go through the detection and analytics applications to understand what actions are needed to make the machine deliver its best performance.”
36.5%Scrap reduction
Stölzle Lausitz deployed Cerrion across four production lines at its Weißwasser plant, enabling faster response and a 36.5% scrap reduction, leading to a rollout across all group factories.
1.5%Yield increase
Şişecam deployed Cerrion across 12 production lines at its Eskişehir plant, reducing safety risks and improving yield by 1.5%.
50%Faster response times
Verallia piloted Cerrion on one of its largest lines, cutting response times by up to 50% and reducing safety risks, leading to a rollout across the entire hot end of its Pescia plant.
Get in touch
Ready to catch problems before they escalate in your glass production?
Speak to a Cerrion expert about your glass production challenges. We’ll map exactly which AI Agents fit your operation and show you results from manufacturers like you.